Metallurgical sensor classification and application range detailed introduction, oxygen probe manufacturers with you to understand

Metallurgical sensors, especially metallurgical load cells, play a crucial role in the metallurgical industry. However, due to the particularity of the metallurgical environment, the sensor may encounter a variety of faults during use. The following is the analysis of the common failure causes of metallurgical sensors and the corresponding solutions:

First, common failure causes

Environmental factor

High temperature: The temperature of the metallurgical environment is usually high and fluctuates greatly, which may cause the elastomer material characteristics of the sensor to change, resulting in thermal expansion and cold contraction, which affects the measurement accuracy and stability.

Corrosive gases and dust: there are a lot of dust, water vapor and corrosive gases in the metallurgical field, which may clog the gaps and vents of the sensor, damage the sensitive components and housing, and reduce the reliability and life of the sensor.

Mechanical factor

Vibration and shock: In metallurgical production, the sensor is frequently subjected to the impact and vibration of the material, which may lead to internal parts loosening, displacement or damage, resulting in zero drift and increased measurement errors.

Improper installation: such as tilt, eccentricity or fixing, will make the sensor uneven force, can not accurately measure the weight, and even damage the sensor in serious cases.

Electrical factor

Electromagnetic interference: there is strong electromagnetic field interference in the metallurgical environment, which will affect the signal transmission and processing of the sensor, causing distortion and fluctuation of the output signal, resulting in inaccurate measurement data.

Unstable power supply: If the power supply voltage is unstable, the sensor will work abnormally, affecting the measurement accuracy and reliability.

Second, the solution

Improvement of environmental factors

Cooling measures: Install heat dissipation devices around the sensor, or use high temperature resistant materials to make the sensor to reduce the impact of high temperature on the sensor performance.

Protective measures: Install a protective cover or isolation diaphragm for the sensor to prevent the intrusion of corrosive gases and dust. At the same time, the sensor surface and its connection line are cleaned regularly to remove impurities such as dust, dirt and oil.

Strengthen mechanical protection

Shock absorption measures: Install a shock absorption device at the contact point between the sensor and the material to reduce the impact of vibration and shock on the sensor.

Proper installation: Ensure that the sensor is firmly installed and level, avoiding tilt, eccentricity, or improper fixation. During the installation, strictly follow the operating procedures to avoid damaging the sensor.

Electrical interference treatment

Shielding measures: Shielding cables or shielding boxes are used to reduce the impact of electromagnetic interference on the sensor signal.

Stable power supply: Provide a stable power supply voltage for the sensor, or use a stabilized power supply to ensure the normal operation of the sensor.

Regular maintenance and calibration

Periodic inspection: Check the performance of the sensor and its connections regularly to ensure that there are no signs of corrosion or other abnormal conditions. Once an anomaly is found, immediate action should be taken to repair or replace it.

Periodic calibration: The sensor is calibrated with a tool to eliminate performance drift due to long-term use or environmental factors and ensure the accuracy of measurement data.

Improve sensor quality

Choose a high quality sensor: Purchase a high quality sensor from a reputable manufacturer and ensure that it is designed for the specific application. High quality sensors typically have longer service life durability, which can reduce failure rates and maintenance costs.

In summary, according to the common failure causes of metallurgical sensors, corresponding solutions can be taken to ensure the normal operation of the sensor. This not only helps to improve the efficiency and quality of metallurgical production, but also reduces maintenance costs and production risks.